Powershot C
Physical projectile cleaning, without damaging the component itself.
The powder removal effect is stable, even in cavities and narrow gaps.
Ammunition is recycled, reducing consumable costs.
Simple operation, no specialized training required.
Compact structure, suitable for small-batch production scenarios.
The powder is recyclable, enhancing raw material utilization.
Product Introduction
Powershot C (PolyShot Cleaning)
General Introduction
The Powershot C is DyeMansion’s flagship 3D‑printing polymer‑part cleaning system, featuring PolyShot Cleaning technology. As a widely adopted industry‑standard solution, it is designed to perform professional debubbling and powder removal on parts produced via powder‑bed fusion additive manufacturing, serving as a foundational piece of equipment in the post‑processing clean‑up stage. Compatible with a broad range of industrial‑grade powder‑bed fusion polymers, it efficiently eliminates unsintered powder remaining on part surfaces, within internal cavities, and in narrow crevices. It supports common 3D‑printing polymers such as PA11, PA12, and TPU, and is compatible with parts manufactured on SLS printers from leading brands including EOS, Farsoon, and 3D Systems. The device employs standardized operating procedures and an ergonomically designed architecture that aligns with the fundamental requirements of industrial production. With a low operational barrier, it can be deployed standalone as part of the cleaning step in a 3D‑printing production line or integrated with DyeMansion’s surface‑treatment and dyeing systems to form a complete post‑processing workflow. Whether handling small‑batch prototype fabrication or medium‑scale production runs, the Powershot C delivers reliable cleaning performance, establishing a pristine part substrate for subsequent surface finishing, coloring, and other downstream processes—making it an indispensable tool in industrial 3D‑printing operations.
Working principle
The Powershot C utilizes PolyShot Cleaning technology to remove excess powder from 3D‑printed parts. Its core operating principle involves high‑velocity jets of specialized polymer pellets that physically impact and dislodge unsintered powder from the part’s surface and internal cavities, while an internal airflow circulation system separates and recovers the pellets from the powder. Upon startup, the 3D‑printed part to be cleaned is securely mounted on a dedicated fixture and placed inside a sealed processing chamber. The fixture can be adjusted to accommodate different part sizes, ensuring stability throughout the cleaning process. An internal pellet‑delivery system transports the polymer pellets to the spray nozzle; compressed air propels the pellets at a consistent velocity and pressure onto the part’s surface. The pellets’ hardness and particle size are specially engineered to effectively remove loose, unsintered powder without damaging the part’s structural integrity or surface finish. For hard‑to‑reach areas such as internal channels and narrow crevices, the system can achieve comprehensive cleaning by adjusting the spray angle and the fixture’s rotational speed. Simultaneously, a negative‑pressure airflow system within the chamber continuously captures the detached unsintered powder and polymer pellets, which are then separated by a dedicated separator: the pellets are recycled, while the powder is collected in a designated container, enabling material recovery and reuse. The entire cleaning process is precisely controlled by software, allowing users to tailor parameters such as jet pressure, duration, and fixture rotation speed based on the part’s material and geometry, thereby ensuring consistent cleaning performance.
Advantages and Key Features
The Powershot C’s core advantages lie in its clean, high‑efficiency performance, user‑friendly operation, and seamless integration with industrial production, while also incorporating multiple technological features tailored to the post‑processing needs of 3D printing. In terms of cleaning effectiveness, the device overcomes the limitations of manual cleaning, enabling deep powder removal from hard‑to‑reach internal cavities and intricate crevices. The cleaned parts exhibit virtually no visible residual powder, with excellent uniformity—eliminating the inconsistent results often associated with manual methods and significantly enhancing the quality of downstream processes. On the operational front, the equipment features a standardized touch‑screen interface and comes pre‑configured with cleaning parameters for a wide range of common materials and part geometries, allowing operators to master its use without extensive specialized training. Moreover, one‑click initiation of the cleaning cycle minimizes human intervention and boosts the throughput of each unit. In terms of performance, the system employs a recyclable polymer‑pellet design that substantially reduces consumable costs, while its negative‑pressure powder‑recovery system captures unsintered powder, improving material utilization and aligning with the cost‑control requirements of industrial manufacturing. Additionally, the compact overall structure occupies minimal floor space, enabling flexible deployment across 3D‑printing facilities of varying scales; the chamber volume can accommodate parts of diverse sizes, offering considerable processing flexibility. The device also supports basic process‑parameter storage, allowing users to save settings for different parts and retrieve them quickly during batch production, ensuring consistent process repeatability. Finally, its modular core components and easily replaceable wear parts, combined with straightforward routine maintenance procedures, help minimize downtime and meet the demands of continuous industrial operations.
Application Areas and Use Cases
As a foundational cleaning solution for 3D‑printed polymer parts, the Powershot C serves industries that rely on powder‑bed fusion additive manufacturing to produce polymer components, including consumer goods and lifestyle products, healthcare, industrial manufacturing, and transportation and logistics. It is primarily used for pre‑cleaning—removing excess powder—from 3D‑printed parts across these sectors, making it a versatile post‑processing tool with broad applications in both small‑batch prototyping and medium‑scale production runs. In the consumer goods sector, the Powershot C is employed to clean 3D‑printed items such as eyeglass frames and personalized accessories. For instance, YOU MAWO uses the Powershot C to remove residual powder from printed eyeglass frames, effectively addressing powder buildup in intricate features and providing a pristine surface for subsequent finishing and assembly processes. This ensures both product quality and operational efficiency. In industrial manufacturing, the Digital Manufacturing Centre has integrated the Powershot C to replace conventional manual sandblasting for various industrial 3D‑printed prototypes. This not only reduces processing time but also enhances the consistency of surface cleanliness, thereby streamlining the prototype‑production workflow. In healthcare, the device is utilized to clean custom‑made medical orthotics, such as personalized 3D‑printed foot orthoses with complex internal structures that conform to human anatomy. The Powershot C delivers thorough powder removal from internal cavities and tight crevices, preventing residual powder from irritating the skin and ensuring the safety and reliability of medical devices. In the transportation and logistics sector, Daimler’s bus‑parts 3D‑printing facility employs the Powershot C to clean small, printed bus components, resolving powder‑accumulation issues and laying the groundwork for downstream surface treatment and performance testing, thus enabling standardized part production. Moreover, the Powershot C has been adopted by numerous 3D‑printing service providers as a universal cleaning solution, catering to clients across diverse industries and meeting a wide range of part‑cleaning needs. For example, in prototype‑fabrication services offered by various 3D‑printing centers, the Powershot C serves as a core component of the cleaning process, boosting operational efficiency and elevating overall service quality.
Equipment Parameters
| Print to Product Workflow | Cleaning |
| Automation | Automated processes and manual loading and unloading |
| Connectivity | No device connected |
| Cycle | 3 to 10 minutes |
| Capacity per run | For example, it can handle up to three-quarters of an EOS P396 build, one HP Jet Fusion 4200/5200 build, or nearly one and a half full‑size Stratasys H350 builds. |
| Effective volume | 26 liters | 6.8 gallons |
| Rotating basket or multi-belt | Rotating basket |
| aspect | 1700 mm x 1310 mm x 2030 mm | 66.9 in x 51.6 in x 79.9 in |
| Compatible technology | SLS, SAF, MJF, HSS |
Download Materials
Powershot DUAL Performance is DyeMansion’s high-end, all-in-one sandblasting system designed for the future of industrial-scale 3D printing production. It integrates PolyShot Cleaning and PolyShot Surfacing surface‑treatment technologies, and—building on the Powershot X—delivers comprehensive performance upgrades and structural optimizations tailored to the demands of high‑volume additive manufacturing. This post‑processing sandblasting system is engineered specifically for industrial‑scale production. The equipment offers full compatibility with all major powder‑bed 3D printing technologies, including SLS, SAF, MJF, and HSS, and supports the entire range of industrial‑grade 3D printing polymers, such as PA11, PA12, TPU, and PP.
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The Powershot X is an integrated 3D printing post‑processing system from DyeMansion, combining PolyShot Cleaning and PolyShot Surfacing technologies. As a next‑generation post‑processing solution, it seamlessly integrates cleaning and surface‑finishing steps, significantly streamlining the 3D printing post‑processing workflow. Designed specifically for polymer parts produced via powder‑bed additive manufacturing, the device is compatible with mainstream powder‑bed technologies such as SLS, SAF, MJF, and HSS, and supports a wide range of polymer materials, including PA11, PA12, TPU, and PP.
The pace of technological obsolescence in electronic devices is staggering, and the resulting e-waste problem is growing increasingly severe. Conventional environmental monitoring sensors—particularly those for temperature and humidity—often rely on non‑degradable plastic substrates (such as PET or PE) and toxic metal materials. Not only are these components difficult to recycle, but their degradation can release harmful microplastic particles, contaminating the environment. Is it possible to develop sensors that are both high‑performance and environmentally friendly—perhaps even nearly “invisible”? A recent study published in Small Methods offers an exciting answer: by leveraging aerosol jet printing (AJP), researchers have successfully fabricated a highly transparent, ultra‑compact, and ultra‑low‑material‑consumption integrated temperature–humidity sensor on a biodegradable cellulose substrate. This could herald the dawn of next‑generation green electronics.
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